water bath type autoclave retort/retort machine for canned beverages(juice/milk/tea drink)
II. Application
The using of sterilizing retort is to sterilize various kinds of products fitting for high temperature sterilization, and therefore, the products can be kept for longer shelf life under normal temperature, and customers can make production in large batches. It is also beneficial for long distance transportation, and within certain period, the products do not contact the environment, which can make the products be kept longer. The Retorts are suitable for different types of product packages, such as cans, soft packing of meat, fish, corn, vegetable and milk, tin cans and glass bottles. It makes products rotating within the retort while sterilizing to avoid layering and deposition within quality guarantee period.
III. Technical Parameters:
Working pressure | ≥0.25MPa |
Heating steam pressure | 0.6MPa |
Heating steam consumption/batch | 150~200Kg |
Working temperature | 20-137℃ |
Cooling water pressure | 0.1MPa |
Cooling water temperature | 30~35℃ |
Cooling water consumption/batch | 4~4.5m3 |
Characteristics of Water bath type:
1.The water flow exchange is stable, temperature is well distributed, and there is no dead angle.
The recycled water in the sterilizing groove is constantly switching from head and bottom, from left and right, causing the liquid stable flowing in the tank. And it ensures the uniform temperature distribution of every point from the time span of heating, holding and cooling. So, the goods on different place of the plate receive excellent and uniform heating effect. Therefore, it avoids the problem of dead angle. And the shelf life is more stable and much longer. Besides, it ensures the uniform of the temperature distribution and heat transfer, and reduces the phenomenon occurred such as the changing of the F value and over-boiling.
2. High temperature and rapidly sterilize
This equipment adopts double tanks hot water recycle to make sterilization. Hot water will be heated in the hot water tank to the acquired sterilizing temperature first (the multi-level sterilization is not include), therefore, shorten the sterilizing time, and increased the sterilizing efficiency.
3. High precision of the sterilization
This equipment uses the advanced technology of Japan to sterilize by the hot water recycle and water immersion. During all the sterilizing period, the temperature, pressure, sterilize time, water entry and drainage, air entry and exhaust are all by intelligent automatic control which makes a accuracy temperature(±0.5℃).
4. Save the energy
The working medium used in the sterilizing period can be recycling, which saves the energy, time and man power, and reduces the production costs.
5. Automatic control system
A. Display touch control instead of switch.
B. Adopt chart panel instead of dial.
C. It is controlled by simulating sensors and automatic valves.
D. It can be switched to multistage sterilization from single sterilization.
E. Digital display of pressure and temperature.
F. all the procedures are recorded in the disk.
All the sterilizing process of this machine is control by PC at one time, and the operation of manpower are unnecessary.
6. The sterilizing retort adopts simulating temperature control system, which can confirm multistage heating systems.
According to different requirements of sterilization, different heating and cooling programs can be set at any moment, and multistage heating sterilization is used to restrict heat to lowest level and keep flavor and color of foods. Precise sterilizing temperature (±0.5℃) can avoid strange smell caused by high temperature and pressure processing.
7. F Value Measuring Function
Each Water Bath Type Sterilizing Retort is installed with F value measuring function, and F value software makes a F value calculation every 3 seconds. All sterilizing data including sterilizing condition, F value, time-temperature curve and time-pressure curve, etc. can be stored or printed after being processed by software.
Model | LSS-1100 | LSS-1300 | LSS-1500 |
Retort diameter | Φ1100mm | Φ1300mm | Φ1500mm |
Basket qty | 4 | 4 | 4 |
Working pressure | ≥0.35MPa | ≥0.35MPa | ≥0.35MPa |
Heating steam pressure | 0.6MPa | 0.6MPa | 0.6MPa |
Heating steam periodic comsuption | 250Kg | 320Kg | 370Kg |
Heating steam flow rate | 1300Kg/h | 1600Kg/h | 2000Kg/h |
Working temperature | 20-137℃ | 20-137℃ | 20-137℃ |
Cooling water pressure | 0.1MPa | 0.1MPa | 0.1MPa |
Cooling water periodic comsuption | 4.5m3 | 5.7m3 | 7m3 |
Cooling water flow rate | 18m3/h | 24m3/h | 30m3/h |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;