equipment list for5T/H tea beverage processing line |
Flow No. | Name | Size | Technicals |
A | Hot water unit | | |
A-1 | hot water tank | V=6000L | SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator |
A-2 | hot water pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, water cool type doube seals; Inner Shell Bright-Polished |
A-3 | plate heater | Q=10T/h | the supporter and frame is made of SUS304 stainless steel,PHE is SUS304, one heat section, hasp type seal rubber mat,heated by steam, pressure withstand 8kg |
A-4 | steam regulation and temperature control system | | UK spirax sarco pressure reduction valve,steam regulating valve,trap,Germany temperature sensor, pneumatic two position and three way valve, temperature auto-control system |
A-5 | hot water recycle temperature control system | | GEAwater regulating valve,GEA pneumatic butterfly valve,Schneider or DELIXI electric components, temperature control meter |
B | tea leaves extracting unit | | |
B-1 | extracting tank | V=1500L | SUS304 stainless steel material, PU insulation, central standing type agitator, sealed manhole, high and low level sensor, temperature sensor, residue and liquid discharge from bottom, ellipse cover head,cone bottom >45 degree, residue discharge outlet with pneumatic switch. |
B-2 | centrifugal pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
B-3 | screw conveyer for extracted tea residue | Q=1T/h | infinitive speed, 5 meters as one set |
B-4 | vibration round sieve | Q=10T/h | SUS304, with 100mesh filter net, round sieve, and 200L temperary tank |
B-5 | centrifugal pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
B-6 | plate cooler | Q=10T/h | plate SUS304, two exchange sections, hasp type seal rubber cushion, heat exchange area is 14+10m2 |
C | tea liquid filter unit | | |
C-1 | tea liquid storage tank | V=3000L | SUS304 stainless steel, pu insulated, with agitator 960rpm at side, sealed manhole, CIP spraying ball, cone cover, adjustable legs, breath valve, sample valve, anti-vortex plate, digital show thermometer, high/low level transmitter |
C-2 | centrifugal pump | Q=5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
C-3 | disc type centrifuge | Q=5T/h | |
C-4 | tea liquid storage tank | V=3000L | SUS304 stainless steel, pu insulated, with agitator 960rpm at side, sealed manhole, CIP spraying ball, cone cover, adjustable legs, breath valve, sample valve, anti-vortex plate, digital show thermometer, high/low level transmitter |
C-5 | centrifugal pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
D | syrup prepare unit | | |
D-1 | high speed mixer | V=1500L | SUS304,heat insulation, high speed mixer at bottom of tank, PU insulated, digital show thermometer, anti-vortex plate, adjustable legs, high/low level transmitter |
D-2 | centrifugal pump | Q=5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
D-3 | duplex filter | Q=5T/h | SUS304,100M |
D-4 | round disc type diatomite filter | Q=5T/h | filtration pressure is 0.6Mpa, include diatomite pre-painting tank, full-auto control |
D-5 | plate cooler | Q=5T/h | plate SUS304, two exchange sections, hasp type seal rubber cushion, heat exchange area is 7+5m2 |
E | blending system | | |
E-1 | blending tank | V=6000L | SUS304 stainless steel,single layer,top off- center votical agitator 36rpm,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet, glass tube level indicator |
E-2 | centrifugal pump | Q=5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
E-3 | precision filter | Q=5T/h | SUS304,1U |
F | homogenizer and sterilization and filling unit | | |
F-1 | tubular sterilizer | Q=6T/h | hot filling, full-auto control, tubular 120°C,15s |
F-2 | filling unit | Q=6T/h | |
F-3 | turning over sterilizer | | SUS304 stainless steel,polyformaldehyde plastic, conveyer chain made of SUS304 stainless, total length 12m,1.1kw frequency controled motor |
F-4 | spray cooling tunnel | | main frame is SUS304, food grade chain, geared motor, speed adjustable, high pressure water pump, diamension L*W=14500*2250,include control box, water pipes etc. |
F-5 | afterward package | | include drier,labler,label shrinking,coding,package |
G | CIP system | | |
(G-1~6) | full auto-CIP system | 4×1000L | SUS304 stainless steel, full-auto control,single cleaning way,Germany temperature control system, USA concentrated acid/alcali adding system,100L×2 SUS316l tanks for concentrated acid/alcali |
G-R | CIP return pump | Q=20T/h | SUS304 stainless steel,pump lift 24M,suck head 4m, Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
H | stainless steel operation plateform | | |
H-1 | operation platform for material feeding | | SUS304,1.5Χ1.5Χ1.2 |
H-1 | operation platform for prepare unit | | SUS304,6Χ1Χ1.8 |
I | installation | | include stainless steel and carbon steel pipes and fittings etc |