homogenizer for liquid products
Homogenizer is a kind of equipment, wich make a mixture of two or more substance mixed equally. It could improve the stability of the liquid and taste. Homogenized liquid is more smooth and more easily digestible. The homogenizer could be used for milk,ice cream, fruit, herb drink and so on.
Power End
1).Electric motor,Siemens/Abb three-phase asynchronous motor,ranging from 3-160KW for various models.
2). Gearbox,two stage transmission.
Using two-stage reducing. First stage is V-belt reducing,and second stage adopts herring bone gear for symmetrical transmission,with diamountable slides. Special alloy rolling bearings and bushes at the two sides don’t need to be changed if under normal operation.
Horizontal structure,stable, low noise, mechanical efficiency is increased by about 10% on average.
Combined splash system lubrication and oil pump water cooling auxiliary lubrication ensure high quality lubricating.
Liquid End
1.Check valve
The conical type check valve can be applicable for the most product materials.
Valve can be offered with various materials according to customer’s product material properties,to realize the best working condition and meet CIP cleaning and acid and alkali resistant requirements especially in medical,dairy and chemical industry.
Poppet valve or ball valve. Ball valve offered for high viscocity liquid materials processing so as to ensure sufficient flow and stable working.
2.Homogenizing valve
Made of Tungsten-Cobalt-Titanium alloy or erosion-resisting cemented carbide,anti abrasion and compact,applicable for 0-1000bar pressure.
Optional for product materials and production requirements.
3.Sealing
Made of the 4th high grade sealing materials,anti-pressure,anti-abrasion and sanitary,heat resistance(up to 150℃).
V belts or square belts can be optional for product material properties,or customized belts can be offered.
4.Plunger
Made of erosion-resistance stainless steel,treated through multiple processes(reach mirror surface effect),accurate and durable. The application practice in dairy industry has proves that the average use life can reach 6000-10000 hours.
structural description
A: Power terminal
1.1 Driving: two-stage gear box;first stage, the belt drive, second stage, crank gear symmetrical transmission; Special alloy bearing, bilateral Rolling bearing, horizontal smooth, low noise, mechanical efficiency is increased by about 10% on average.
1.2 Lubricating: Automatic splash lubrication, safe and reliable.
B. Liquid terminal
1.1 Pump: three way type, gland radial self sealing, durable, no leakage.
1.2 Plunge: 3 plunge, durable, safe, easy disassembly.
1.3 Checking valve: Durable, reliable, make sure flow is over rated flow.
1.4 Pressure control: one diaphragm gauge assembly (imported from German), control high pressure and low pressure.
Spare parts of homogenizer:
| Spare parts | Qty |
1 | High pressure sealing gasket | 2 |
2 | High pressure valve seat | 1 |
3 | Impact ring | 1 |
4 | High pressure valva core | 1 |
5 | high pressure shaft cover | 1 |
6 | Sealing ring for flat pump | 3 |
7 | Sealing ring for piston square spacer40*55*8 | 12 |
8 | Square sealing isolating washerδ=2 | 15 |
9 | valve seat | 3 |
10 | valve core | 3 |
11 | Low pressure sealing gasket | 1 |
12 | low pressure shaft cover | 1 |
13 | oil sealing φ40*φ65*12 | 6 |
14 | oil sealing φ55*φ75*12 | 1 |
15 | special seal for hole 45×3.55 | 15 |
16 | product inlet spring for down non-return valve | 3 |
17 | product outlet spring for up non-return valve | 3 |
18 | 6*129*2 Guidance tape | 3 |
19 | 10*129*2 Guidance tape | 3 |
20 | | |
| Tools | |
1 | Hook | 1 |
2 | Cylinder block valve installing bar | 1 |
3 | Cylinder block valva dismantling bar | 1 |
4 | Round nut wrench 55-62 | 1 |
5 | Abrasive grain 180 mesh | 1 |
6 | Dressing forceps 250mm | 1 |
| document | |
1 | Manual operation | |
2 | Packing list | |
3 | Qualified certificate | |